About

Focused and enthusiastic mechanical engineer with a keen interest in product research & development, simulations, rapid prototyping and product lineup. By comprehensive exposure to the underlying concepts and applying them vividly to various projects, my love for these domains came into being. I am a passionate individual who thrives to build a product to solve real-world industry problems.

  • Birthday: 04 Feb
  • Phone: +91 8840757242
  • Location:Earth, Solar System, Orion Arm-Milky Way, Universe
  • Email: hkhan.robotics@gmail.com

Interests

Machine Design

Defence Manufacturing

Mathematical Modeling

Design Simulations

IoT Product Design

Feature Engineering

Data Visualization

Kinematics & Dynamics

Rapid Prototyping

Manufacturing

Industrial Design & Automation

Robotics

Skills

Machine Design

Product Design

Problem Solving

Mathematical Modelling

Simualtions

Technology Integration

Vendor Management

Education

B.Tech Mechanical Engineering

July 2013 - July 2017
Relevant Coursework
  • Machine Desingn
  • Strenght Of Material
  • Material Science
  • Mechanical Design And Simulations
  • Robotics
  • CAD & CAM

Online Certification

Python For Mechanical Engineers

CSWP Dassault systems

MATLAB

Pro-E

AutoCAD

Solid Works

Solid Works

Blender

Industry 4.0 -L1M1

Solidworks 3DP enclosure design

GD&T basics

Additive Manufacturing

Experience

Bharat Forge Limited

June 2023 - Present

Assistant Manager

  • Designed defense grade machine tools, material selections, used GD&T, boosting productivity by 12%.
  • Proficient in CAD tools like Solid Edge, Siemens NX, and SolidWorks.
  • Developed MQP, stage-wise defense manufacturing drawings, ITP, cycle time charts, and Tooling SOPs, boosting production efficiency by 15%.
  • Achieved In-house manufacturing capabilities for machine tools, compact and heavy firing mechanisms and NPD for defense manufacturing.
  • Implemented Tooling SOPs, KAIZEN, 5S, TPM methods which reduced human fatigue by 10%.
  • Developed various defense tooling and fixtures which enable us to increase our machining capabilities.
  • Did various Bill Of Materials creation, Engineering Change Notices management.
  • Led multiple teams for Tool Design, lathe machining setup operations, Autofrettage operations, DHD, Threading.
  • Data Creation and Analysis of production cycle time data in MS-Excel, enabling prediction for production time.

Kalyani Strategic Management Services

August 2020 - June 2023

Engineer R&D

  • Working in Research & Development team for Industry 4.0 innovative product solutions for the industries.
  • Working on Project LIMHA (Product Design, Prototyping and Manufacturing)predictive maintenance product designs for the industries.
  • Python programming for data visualisation and mathematical modelings.
  • R&D on various product materials to cater the strenght, durability and aesthetics’s of Forgebrain (DAQ) like -wood, aluminium, plastic, glass.
  • R&D on 3D printed wireless Sensor enclosure product design and development for heavy forging machines, with magnetic anywhere mount system.
  • R&D on Flexible 3D printed Sensor Cable support design for power input cable.
  • Sensor Data Acquisition and analysis on AI-ML model for predictive maintenance.
  • Historical data analysis from shop floor SME for machine behaviour analysis.
  • R&D on Development of medical product - Sanjeevani (COVID-19) SpO2 Based Smart Oxygen Delivery System, ensuring. continuous monitoring and oxygen supply for COVID-19 patients to prevent Hypoxia.
  • R&D and product design and development on SpO2 sensor and developed 3d printed product with soft plastic and medical grade plastics.
  • Oxygen control unit design and development containing electro-pneumatic, push-buttons, Touch screen, USB ports, pneumatic ports for oxygen pneumatic circuit and Bio-sensors.
  • Mathematical modeling of forging press kinematics using python.
  • Crafting SPM systems for diverse shops for Computer vision based inspection system, crack detection and marking system, executing LM Guide rail selection, ball screw selection, linear Bearing selections, motors selections.
  • Worked in CSR Project for COE Labs for Vidyaprathisthaan, Baramati City.

Beauto Systems

January 2020 - August 2020

Mechanical Designer

  • 1. R&D in company’s first robotics project and setting up the labs.
  • Creating algorithms and work flow of AGVs, Robotic arms for warehouse,hospitals, and Battery charging farms.
  • Designing & fabrication of parts, assembly, testing in workshop facility.
  • Performing Simulations, material selections, mathematical modeling simulations for the systems.
  • Working and coordinating with clients.
  • Designed various food process automation systems.

Footloose Labs

March 2019 - Sep 2019

Mechanical Product Developer

  • Working within the design core team for 5-6 DOF arm and warehouse automation (Pharmacy).
  • Engineering calculations on machine parts.
  • Using MATLAB, Octave, Solidworks and Ansys for designing and simulation.
  • Vendor and inventory management.
  • Fabrication and testing of prototypes.

Aliyance Mechatronics

July 2017 - Mar 2019

Design Engineer

  • Working with the Government of Gujarat (Gujarat Science City Project) at Ahmedabad on various robotic systems.
  • Work includes the design of complex parts and assemblies in Solidworks and printing them using advanced 3D printers to produce prototypes.
  • Designed and Simulated Various Robotics Systems like Arm manipulators, Rotary Platforms, and Industrial Prototypes.
  • My engineering work at ALROCO focuses on proprietary technologies for the modernization and automation of the construction industry.
  • Team Management with various robotics teams.
  • Taking responsibility for technical recruitment for the company.
  • Maintaining the Workshop's and FABLAB's inventory.

Trainings & Internships

Automation L1-M1 - Bharat Forge Ltd

  • Learned About PLC- HMI system Working for current industrial scenario.
  • Hydraulic System Design and control using Siemens PLC and HMI.
  • Pneumatic System Design and control using Siemens PLC and HMI
  • Sensor, Relays, Timers, Latching, Interlocking system studies.

Indian railways - Diesel Loco Shed- Katni

  • Learned About Diesel-Electro Locomotive working.
  • Leanred about Air brake working and wheel diameter and calibration.

Small Arms Factory (MoD), Kanpur

  • Learned about weapons assembly lines for armed forces.
  • Leanred about CNC machining of parts, QA-QC and testing.

Research Work

Research Project - Composite Material Study

Jan 2017 - May 2017

Final Year Student

  • Formulated and Tested 4 lamina Jute/Glass fiber composite materials.
  • Performed various test like IZOD, CHARPY, TENSILE, HARDNESS, NDT(Optical Techniques).
  • Performed SCANNING ELECTRON MICROSCOPY, Energy-dispersive X-ray spectroscopy- analysis, Finite Element Analysis, Deflection- Strain gauge Technique in EXPERIMENTAL STRESS ANALYSIS LAB, IIT KANPUR

Projects

ATAGS- Indian Army

Barrel Developement

Mounted Gun System - Indian Army

Barrel Development

SRGM - INDIAN NAVY

Barrel DOE

Product-ForgeBrain

Project LIMHA

AGV Design

AGV

DESAC

DESAC

XYZ Gantry mechanism

Gantry

Sanjeevani

Sanjeevani

CSR- Lab design

DESAC

CSR-Incubation

CSR work- Interior Design

MPI-CV

MPI_CV Online System

Robot Marking EE

End Effector

Topology Optimization

Mass Optimization

Marking System 2

Prototype

Inclined SC mech

Slider Crank

Robot Marking EE 2

End Effector

Marking System 3

Marking System 3

Compact Gearbox

Drive Designs

6DOF Arm

Detailed design

Sheet Punching

Sheet Punching

Warehouse Automation

Warehouse Design

Battery Swap

End Effector

Chocolate one shot mould

Food process

Chocolate feeder

Food process

Diet Food Vendong Machine

Diet Food Vendong Machine

Vegetable Slicer

Diet Food Vendong Machine

Sandwich Bread Stacker

Sandwich Bread Stacker

Robotic Arm Design

Robotic Arm 6 dof

Pick-n-Place

Pick-n-Place

Shredder Machine

Shredder Machine

MATLAB- Kinematics

Pick-n-Place

SOLIDWORKS- Motion

Pick-n-Place

SOLIDWORKS- Motion

Pick-n-Place

Milk Packaging Machine

Pick-n-Place

Battrey Swapping

Pick-n-Place

Gems Spary Line

Color spray

Height Extension

Sanbot

Chocolate Feeder

Feeder system

Sauce Hopper

Sauce Hopper

Chocolate Production

Food process

Ball Mill

Mixing machine

Simulations

Contact

Location

Pune, IN 411028

Social Profiles

Email

hkhan.robotics@gmail.com

Contact

+91 8840757242